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200L全自動開灌旋一體機(雙工位)

▼本機功能:

本機應用於(yu) 50-300kg的液體(ti) 桶包裝而設計的智能化包裝係統,灌裝主機部分采用不鏽鋼環保外框,可視窗,自動移門,灌裝時為(wei) 封閉式;整條線自動完成進桶、移門開、關(guan) ,自動識別桶口、自動對準桶口、自動開蓋、自動灌裝、灌裝結束自動旋蓋。本機采用可編程控製器(PLC)進行控製,觸摸屏操作,具有操作方便,生產(chan) 效率高,適用範圍廣等特點;本機電氣控製部分則由PLC可編程控製器,變頻調速器等組成,控製能力強,自動化程度高,無桶不灌裝,對不準桶口不管裝等功能,避免了物料的浪費和汙染,使機器的機電一體(ti) 化 得到了很好的表現。



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▼本機特點:

灌裝時分大小流量分時二次灌裝,保證灌裝速度和精度,灌裝時灌裝頭插入桶口進行液位上灌裝。每批次物料灌裝結束後管道內(nei) 剩餘(yu) 的物料通過吹掃進入灌裝容器內(nei) ,待第二次灌裝時桶內(nei) 的物料繼續使用。灌裝堵頭固定方式確保在控製灌裝頭開合的氣缸上安裝有檢測開關(guan) ,灌裝頭完全關(guan) 閉前,槍頭不提升至桶外,避免物料噴灑至桶外。灌裝頭額外設計有接料盤,灌裝結束後,接料盤伸出,防止灌裝頭滴落液體(ti) 汙染包裝物和輸送線體(ti) 。稱重係統采用高精度稱重儀(yi) 表,確保灌裝精度的同時增加結構和運營的穩定性,此外該係統具有防腐蝕、防過載保護裝置。

▼本機功能:

稱重係統通過高精度稱重儀(yi) 表控製精度,並且小流量的精度可微調。灌裝槍頭有頂壓桶麵的過載保護。具備觸碰桶口邊緣而導致偏差的保護,在不影響計量的前提下可繼續灌裝,當影響計量的數值超過設定值時,會(hui) 有報警保護,可選擇繼續灌裝或人工幹預。氣管以及下料頭密封件等均采用聚四氟乙烯材質。灌裝閥所有需清潔部分可以拆開清洗,清洗工作簡單。


▼Describe:

Three stations: positioning and opening-automatic filling-automatic cap opening and capping This machine is an intelligent packaging system specially designed for the packaging of liquid drums of 50-300kg. The main machine part of the filling adopts a stainless steel environmental protection frame, with a window, automatic sliding door, and a closed type during filling; the entire line automatically completes the drum. The sliding door opens and closes, automatic identification of the drum mouth, automatic alignment of the drum mouth, automatic cap opening, automatic filling, and automatic capping at the end of filling


This machine adopts programmable logic controller (PLC) for control and touch screen operation. It has the characteristics of convenient operation, high production efficiency and wide application range; the electrical control part of this machine is composed of PLC programmable controller, frequency conversion speed controller, etc. It has strong control ability, high degree of automation, special device, no drums, no filling, and inaccurate drum mouth regardless of the functions, avoiding the waste and pollution of materials, so that the mechanical and electrical integration of the machine has a perfect performance. The filling time is divided into large and small flow and time-sharing secondary filling to ensure the filling speed and accuracy. When filling, the filling head is inserted into the mouth of the drum to fill at the liquid level. 


After the filling of each batch of materials, the remaining materials in the pipeline are purged into the filling container, and the materials in the drum will continue to be used during the second filling. The unique fixing method of the filling plug ensures that a detection switch is installed on the cylinder that controls the opening and closing of the filling head. Before the filling head is completely closed, the gun head will not be lifted out of the drum to prevent the material from being sprayed out of the drum The filling head is additionally designed with a receiving tray. After the filling is completed, the leakage tray extends to prevent the liquid from the filling head from contaminating the packaging and the conveying line. The weighing system uses high-precision weighing instruments and Toledo weighing sensors to ensure filling accuracy while increasing the stability of structure and operation. In addition, the system has anti-corrosion and anti-overload protection devices. The sensor is IP68 protection, and the sensor is easy to install, disassemble and repair. The accuracy of the weighing system is controlled by a high-precision weighing instrument, and the accuracy of a small flow can be fine-tuned. 


The filling gun head has overload protection against the drum surface. With protection against deviation caused by touching the edge of the drum mouth, filling can be continued without affecting the measurement. When the value that affects the measurement exceeds the set value, there will be alarm protection, and you can choose to continue filling or manual intervention. The air pipe and the sealing parts of the discharging head are made of polytetrafluoroethylene. All parts of the filling valve that need to be cleaned can be disassembled and cleaned, and all cleaning tasks are simple.



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